2004-2006 SEADOO WATERCRAFT SERIES WORKSHOP REPAIR & SERVICE MANUAL - 300MB PDF! This collection contains the following products: 2004 SEADOO WATERCRAFT GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC, 3D-RFI 6157/6158 SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY! 2005 SEADOO WATERCRAFT 4-TEC (GTX, RXP, RXT, WAKE) & 2 STROKE (3D, GTI, GTI RFI, GTI RFI LE) SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY! 2006 SEADOO WATERCRAFT 4-TEC SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY! This professional technical manual contains service, maintenance, and troubleshooting information for your SeaDoo Watercraft 2004 Models, covering All Models/Engines/Trim/Transmissions Types. This top quality service manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages. It is the SAME manual used in the local service/repair shop. Our cost-effective manuals are guaranteed to be fully funtional to save your precious time. PRODUCT DETAILS: PAGES / SIZE: 300MB FORMAT: PDF, ZIP LANGUAGE: English OS: Win95/98/ME/XP/vista/7/Linux/MAC Listed below it's the main categories that can be found in our manuals. You will expect even more sub categories in this manual for SeaDoo Watercraft 2004 Models. ├── 2000-2004 SeaDoo Specifications Booklet (EN-FR).pdf ├── 2004 SeaDoo 3D-RFI-6157-6158 Supplement.pdf ├── 2004 SeaDoo 3D RFI Operators Guide.pdf ├── 2004 SeaDoo Flat Rate Time Schedule Volume 1.pdf ├── 2004 SeaDoo Flat Rate Time Schedule Volume 2.pdf ├── 2004 SeaDoo Flat Rate Time Schedule Volume 3.pdf ├── 2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC.pdf ├── 2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI Operators Guide.pdf ├── 2004 SeaDoo GTX 4-TEC Operators Guide.pdf ├── 2004 SeaDoo RXP 4-TEC, GTX 4-TEC Operators Guide.pdf ├── 2004 SeaDoo Technical Update Book.pdf ├── info.txt └── Seadoo Safety Book.pdf 2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC (6113/6134/6135/6136/6137/6138/6139/6140/6147/6148/ 6142/6141/6143/6144/6149/6150/6115/5599/6162/6163/6151/6152) Shop Manual: MODEL ENGINE TYPE MODEL NUMBER GTI (blue jay) 717 6133 GTI International (blue jay) 717 6134 GTI LE (Sonora sand) 717 6135 GTI LE International (Sonora sand) 717 6136 GTI RFI (blue jay) 787 RFI 6137 GTI RFI International (blue jay) 787 RFI 6138 GTI RFI LE (Sonora sand) 787 RFI 6139 GTI RFI LE International (Sonora sand) 787 RFI 6140 GTX 4-TEC NA 1503 6147 GTX 4-TEC NA International 1503 6148 GTX 4-TEC Supercharged Limited International (blue pearl) 1503 6142 GTX 4-TEC Supercharged Limited (blue pearl) 1503 6141 GTX 4-TEC Supercharged (yellow) 1503 6143 GTX 4-TEC Supercharged International (yellow) 1503 6144 GTX 4-TEC Wakeboard Edition (viper red) 1503 6149 GTX 4-TEC Wakeboard Edition International (viper red) 1503 6150 RXP (apple green) 1503 6115 RXP International (apple green) 1503 5599 RXP (yellow) 1503 6162 RXP International (yellow) 1503 6163 XP DI (viper red) 947 DI 6151 XP DI International (viper red) 947 DI 6152 MAIN MENU SAFETY NOTICE INTRODUCTION Section 01 SERVICE TOOLS AND PRODUCTS Section 02 MAINTENANCE Section 03 TROUBLESHOOTING Section 04 ENGINE (2-STROKE) Section 05 ENGINE (4-TEC) Section 06 ENGINE MANAGEMENT (RFI) Section 07 ENGINE MANAGEMENT (DI) Section 08 ENGINE MANAGEMENT (4-TEC) Section 09 COOLING SYSTEM Section 10 FUEL SYSTEM Section 11 LUBRICATION SYSTEM (2-STROKE) Section 12 ELECTRICAL SYSTEM Section 13 PROPULSION Section 14 STEERING SYSTEM Section 15 SUSPENSION Section 16 HULL/BODY Section 17 TECHNICAL DATA Section 18 WIRING DIAGRAM 2004 SeaDoo 3D RFI (6157/6158) Shop Manual Supplement: MAIN MENU TABLE OF CONTENTS SAFETY NOTICE INTRODUCTION Section 02 MAINTENANCE Section 03 TROUBLESHOOTING Section 04 ENGINE (2-STROKE) Section 06 ENGINE MANAGEMENT (RFI) Section 09 COOLING SYSTEM Section 10 FUEL SYSTEM Section 11 LUBRICATION SYSTEM (2-STROKE) Section 12 ELECTRICAL SYSTEM Section 13 PROPULSION Section 14 STEERING SYSTEM Section 16 HULL/BODY Section 17 TECHNICAL DATA Section 18 WIRING DIAGRAM 2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI Operator's Guide: MAIN MENU FOREWORD TABLE OF CONTENTS INTRODUCTION SAFETY CHECK LIST GETTING UNDERWAY OPERATION OPERATING RULES WATERSKIING SIGNALS WEB SITES LOCATION OF THE IMPORTANT LABELS REGISTRATION NUMBER LOCATION IDENTIFICATION NUMBERS CONTROLS/INSTRUMENTS/EQUIPMENTS CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS LIQUIDS BREAK-IN PERIOD PRE-OPERATION CHECKS OPERATING INSTRUCTIONS POST-OPERATION CARE SPECIAL PROCEDURES MAINTENANCE CHART MAINTENANCE TRAILERING, STORAGE AND PRESEASON PREPARATION TROUBLESHOOTING SPECIFICATIONS SI METRIC INFORMATION ABBREVIATIONS USED IN THIS MANUAL LIST OF DISTRIBUTORS BOMBARDIER NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO® PERSONAL WATERCRAFT CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 2004 SEA-DOO ® PERSONAL WATERCRAFT WITH 947 DI ENGINES BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO® PERSONAL WATERCRAFT PRIVACY OBLIGATIONS/DISCLAIMER CHANGE OF ADDRESS 2004 SeaDoo GTX 4-TEC Operator's Guide: MAIN MENU TABLE OF CONTENTS FOREWORD SAFETY MEASURES LIST OF DISTRIBUTORS BOMBARDIER LIMITED WARRANTY NORTH AMERICA: 2004 SEA-DOO® GTX 4-TEC SUPERCHARGED WATERCRAFT BOMBARDIER LIMITED WARRANTY INTERNATIONAL: SEA-DOO® WATERCRAFT ONLY FOR 2004 SEA-DOO GTX 4-TEC SUPERCHARGED WATERCRAFTS THAT ARE PRODUCED FOR SALE IN CALIFORNIA, THAT ARE ORIGINALLY S REGISTRATION NUMBER LOCATION LOCATION OF THE IMPORTANT LABELS IDENTIFICATION NUMBERS CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS LIQUIDS BREAK-IN PERIOD PRE-OPERATION CHECKS OPERATING INSTRUCTIONS POST-OPERATION CARE SPECIAL PROCEDURES MAINTENANCE TRAILERING, STORAGE AND PRESEASON PREPARATION TROUBLESHOOTING SPECIFICATIONS SI METRIC INFORMATION ABBREVIATIONS USED IN THIS MANUAL PRIVACY INFORMATION CHANGE OF ADDRESS 2004 SeaDoo RXP 4-TEC, GTX 4-TEC Operator's Guide MAIN MENU FOREWORD TABLE OF CONTENTS INTRODUCTION SAFETY CHECK LIST GETTING UNDERWAY OPERATION OPERATING RULES WATERSKIING SIGNALS WEB SITES LOCATION OF THE IMPORTANT LABELS REGISTRATION NUMBER LOCATION IDENTIFICATION NUMBERS CONTROLS/INSTRUMENTS/EQUIPMENTS CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS LIQUIDS BREAK-IN PERIOD PRE-OPERATION CHECKS OPERATING INSTRUCTIONS POST-OPERATION CARE SPECIAL PROCEDURES BOMBARDIER NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO ® PERSON CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 2004 SEA-DOO BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO ® PERSON PRIVACY INFORMATION CHANGE OF ADDRESS/OWNERSHIP 2004 SeaDoo 3D RFI Operators Guide; MAIN MENU FOREWORD TABLE OF CONTENTS INTRODUCTION SAFETY CHECK LIST GETTING UNDERWAY OPERATION OPERATING RULES WEB SITES LOCATION OF THE IMPORTANT LABELS REGISTRATION NUMBER LOCATION IDENTIFICATION NUMBERS CONTROLS/INSTRUMENTS/EQUIPMENTS CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS LIQUIDS BREAK-IN PERIOD PRE-OPERATION CHECKS OPERATING INSTRUCTIONS POST-OPERATION CARE SPECIAL PROCEDURES MAINTENANCE CHART MAINTENANCE TRAILERING, STORAGE AND PRESEASON PREPARATION TROUBLESHOOTING SPECIFICATIONS INTERNATIONAL SYSTEM METRIC INFORMATION ABBREVIATIONS USED IN THIS MANUAL BRP NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO ® 3D TM RFI TM CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 20 BRP INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO ® 3D TM RFI TM PRIVACY INFORMATION CHANGE OF ADDRESS/OWNERSHIP 2004 SeaDoo Technical Update Book: MAIN MENU LETTER INDEX SECTION 1 - General Information SECTION 2 - What's New SECTION 3 - Troubleshooting & Tech Tips SECTION 4 - New Technology Subsection 4-A - RXP Subsection 4-B - 3D SECTION 5 - Special Tools SECTION 6 - Specifications ANNEXES 2004 SeaDoo Flat Rate Time Schedule Volume 1 2004 SeaDoo Flat Rate Time Schedule Volume 2 2004 SeaDoo Flat Rate Time Schedule Volume 3 Listed below it's the main categories that can be found in our manuals. You will expect even more sub categories in this manual for SeaDoo Watercraft 2005 Models. ├── 2005 SeaDoo 2 Strokes Models (3D, GTI, GTI RFI, GTI RFI LE).pdf ├── 2005 SeaDoo 3D RFI Operators Guide.pdf ├── 2005 SeaDoo 4-TEC GTX, WAKE, RXP, RXT Operators Guide.pdf ├── 2005 SeaDoo 4-TEC Models (GTX, RXP, RXT, WAKE).pdf ├── 2005 SeaDoo GTI Operators Guide.pdf ├── 2005 SeaDoo ROTAX 1503 4-TEC Engine.pdf ├── 2005 SeaDoo ROTAX 717 & 787 RFI Engine.pdf └── Seadoo Safety Book.pdf SAFETY NOTICE INTRODUCTION GENERAL INFORMATION HULL IDENTIFICATION NUMBER (HIN) ENGINE IDENTIFICATION NUMBER (EIN) ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURE ENGINE EMISSIONS INFORMATION WORKING ON WATERCRAFT SELF-LOCKING FASTENERS PROCEDURE LOCTITE APPLICATION PROCEDURE TIGHTENING TORQUES 01MAINTENANCE 01- MAINTENANCE CHART 02- PRESEASON PREPARATION 03- STORAGE PROCEDURES PROPULSION SYSTEM FUEL SYSTEM ENGINE ELECTRICAL SYSTEM VEHICLE CHECKLIST 04- SPECIAL PROCEDURES TOWING THE WATERCRAFT IN WATER SUBMERGED WATERCRAFT WATER-FLOODED ENGINE 02TROUBLESHOOTING 01 - TROUBLESHOOTING CHART ENGINE STARTING SYSTEM ELECTRICAL SYSTEM PROPULSION STEERING SYSTEM 03ENGINE 01- ENGINE REMOVAL AND INSTALLATION GENERAL PROCEDURES ENGINE REMOVAL CLEANING INSTALLATION ENGINE ALIGNMENT 02- ENGINE LEAK TEST PREPARATION PROCEDURE 03- AIR INTAKE SYSTEM INSPECTION REMOVAL INSTALLATION 04- INTAKE MANIFOLD AND INTERCOOLER PROCEDURES INTAKE MANIFOLD INTERCOOLER 05- SUPERCHARGER INSPECTION (SUPERCHARGER INSTALLED) REMOVAL DISASSEMBLY PARTS INSPECTION ASSEMBLY INSTALLATION 06- EXHAUST SYSTEM GENERAL EXHAUST SYSTEM COOLING MAINTENANCE EXHAUST SYSTEM FLUSHING PROCEDURES EXHAUST PIPE EXHAUST MANIFOLD MUFFLER RESONATOR EXHAUST OUTLET 07- PTO HOUSING AND MAGNETO GENERAL PROCEDURES PTO HOUSING PTO SEAL COUPLING STATOR ROTOR AND TRIGGER WHEEL RING GEAR STARTER DRIVE OIL SPRAY NOZZLE 08- LUBRICATION SYSTEM MAINTENANCE OIL LEVEL VERIFICATION OIL CHANGE OIL FILTER INSPECTION ENGINE OIL PRESSURE PROCEDURES PTO OIL STRAINER SUCTION PUMP OIL STRAINER ENGINE OIL PRESSURE REGULATOR OIL PRESSURE PUMP OIL SUCTION PUMP OIL SEPARATOR COVER TOPS VALVE OIL COOLER 09- COOLING SYSTEM GENERAL CIRCUIT TECHNICAL SPECIFICATIONS INSPECTION PRESSURE CAP HOSES AND CLAMPS COOLING SYSTEM LEAK TEST MAINTENANCE COOLANT REPLACEMENT PROCEDURES CLAMPS WATER PUMP HOUSING WATER PUMP IMPELLER THERMOSTAT ROTARYSEAL 10- CYLINDER HEAD GENERAL PROCEDURES EXHAUST MANIFOLD VALVE COVER ROCKER ARM CAMSHAFT TIMING GEAR TIMING CHAIN CYLINDER HEAD CAMSHAFT VALVE SPRING VALVE 11- CYLINDER BLOCK GENERAL PROCEDURES TIMING CHAIN CHAIN TENSIONER PISTON/CONNECTING ROD PISTON RINGS CRANKSHAFT BALANCER SHAFT CYLINDER BLOCK 04ENGINE MANAGEMENT (1503 4-TEC) 01 - OVERVIEW GENERAL OPERATING PRINCIPLE AIR INDUCTION FUEL SYSTEM ELECTRICAL SYSTEM ENGINE MANAGEMENT SYSTEM ElECTRONIC FUEL INJECTION IGNITION SYSTEM ENGINE MODES OF OPERATION MONITORING SYSTEM DIAGNOSTIC MODE ENGINE MANAGEMENT SYSTEM DIAGRAM 02 - EMS DIAGNOSTIC AND COMMUNICATION TOOLS GENERAL DIAGNOSTIC MONITORING SYSTEM FAULT CODES COMMUNICATION TOOLS MPI MULTI-PURPOSE INTERFACE MPI-2 MULTI-PURPOSE INTERFACE) BUDS SOFTWARE 03- ADJUSTMENT AND REPAIR PROCEDURES GENERAL FUEL SYSTEM ELECTRICAL SYSTEM BASIC ADJUSTMENTS IDLE SPEED THROTTLE CABLE CLOSED THROTTLE AND IDLE ACTUATOR RESET IGNITION TIMING REPAIR PROCEDURES ENGINE CONTROL MODULE (ECM) MULTI-PURPOSE ELECTRONIC MODULE (MPEM) FUEL INJECTOR THROTTLE BODY THROTTLE POSITION SENSOR (TPS) IDLE BYPASS VALVE CRANKSHAFT POSITION SENSOR ICPS) CAMSHAFT POSITION SENSOR (CAPS) MANIFOLD AIR TEMPERATURE SENSOR (MATS) COOLANT TEMPERATURE SENSOR (CTS) MANIFOLD AIR PRESSURE SENSOR (MAPS) EXHAUST GAS TEMPERATURE SENSOR (EGTS) KNOCK SENSOR (KS) OIL PRESSURE SENSOR IOPS) TOPS SWITCH 05FUEL SYSTEM 01 - FUEL TANK AND FUEL PUMP GENERAL INSPECTION FUEL SYSTEM LEAK TEST FUEL PUMP PRESSURE TEST PROCEDURES FUEL HOSES AND OETIKER CLAMPS FUEL FILTER FUEL TANK FUEL PUMP 06ELECTRICAL SYSTEM 01- IGNITION SYSTEM GENERAL PROCEDURES IGNITION COIL SPARKPLUGS 02- CHARGING SYSTEM GENERAL TESTING PROCEDURE RECTIFIER/REGULATOR STATOR BATTERY 03- STARTING SYSTEM GENERAL TEST ELECTRICAL CABLES OR CONNECTIONS FUSE ENGINE CONTROL MODULE (ECM) ENGINE START/STOP SWITCH SOLENOID PARTS REPLACEMENT STARTER STARTER GEAR 04- DIGITALLY ENCODED SECURITY SYSTEM (DESS) GENERAL KEY PROGRAMMING TROUBLESHOOTING 05- GAUGE SENSORS AND FUSES GENERAL FUSES INFORMATION CENTER PROCEDURES INFORMATION CENTER FUEL BAFFLE PICK-UP SENDER WATER TEMPERATURE SENSOR COMPASS SPEED SENSOR DEPTH GAUGE 07PROPULSION 01 - JET PUMP GENERAL INSPECTION IMPELLER CONDITION262 IMPELLER/WEAR RING CLEARANCE LEAK TEST PROCEDURES SACRIFICIAL ANODE VENTURI JET PUMP HOUSING IMPELLER COVER IMPELLER WEAR RING IMPELLER SHAFT AND BEARING 02- DRIVE SYSTEM GENERAL MAINTENANCE CORROSION PROTECTION PROCEDURES DRIVE SHAFT BOOT CARBON RING 03- REVERSE SYSTEM GENERAL PROCEDURES REVERSE CABLE REVERSE CABLE LEVER SHIFT LEVER REVERSE CABLE SUPPORT SHIFT LEVER HOUSING REVERSE GATE PIVOT SUPPORT LINK ROD PIVOT TRIANGLE PIVOT ARM 04- VARIABLE TRIM SYSTEM GENERAL TEST SWITCH MOTOR CONTROL MODULE PROCEDURES CONTROL MODULE AND MOTOR 08STEERING SYSTEM 01 - STEERING SYSTEM GENERAL ADJUSTMENT STEERING ALIGNMENT PROCEDURES NOZZLE HANDLEBAR GRIP STEERING COVER STEERING PADDING HANDLEBAR STEERING CABLE SUPPORT STEERING SUPPORT STEERING STEM HANDLEBAR SUPPORT STEERING CABLE 02- OFF-POWER ASSISTED STEERING (OPAS) GENERAL PROCEDURES FILTER VALVE WATER HOSE SIDE VANE CYLINDER SUPPORT TIE ROD SEALED TUBE CROSS SUPPORT PLATE 09HULL/BODY 01- ADJUSTMENT AND REPAIR GENERAL PARTS REPLACEMENT DECALS GLOVE BOX SEAT REMOVABLE SEAT COWLING SEAT COVER SEAT LATCH ENGINE COVER STORAGE COMPARTMENT COVER5 STORAGE COMPARTMENT COVER HINGE STORAGE COMPARTMENT COVER SHOCK STORAGE COMPARTMENT COVER LATCH STORAGE COMPARTMENT COVER INNER SHELL FRONT GRILL OF COMPARTMENT COVER ACCESS COVER CONSOLE MIRROR DEFLECTOR AND/OR UPPER GRID SIDE MOLDING INLET GRATE RIDING PLATE JET PUMP SUPPORT THRU-HULL FITTING BUMPER WAKE PYLON SPONSON SPONSON ADAPTOR DRAIN PLUG CARPET CLEANING SEAT BODY AND HULL CARPET REPAIR HULL AND BODY TOOLS AND MATERIALS LIST 10TECHNICAL SPECIFICATIONS 01- GTI AND GTI SE 02- GTX AND GTX WAKE 03 - GTX SUPERCHARGED AND GTX LIMITED 04- RXP AND RXT MODELS 11ELECTRICAL CONNECTORS AND WIRING DIAGRAM 01 - ELECTRICAL CONNECTORS DEUTSCH CONNECTORS PACKARD CONNECTOR AMP CONNECTOR ECM CONNECTORS BATTERY AND STARTER CABLE TERMINALS 02- WIRING DIAGRAM WIRE COLOR CODES WIRE DIGIT CODES 2006 SeaDoo 4-TEC Series (GTI-236A-236B-256A-256B, GTI-SE-246A-246B, GTX-146A-146B, GTX-Supercharged-166A, GTX-Limited-186A-186B-186C, GTX-Wake-156A-156B, RXP-216A-216B-216C-216D, RXT-176A-176B-176C-176D) Watercraft Service/Shop Manual MODEL COLOR ENGINE MODEL-NUMBER GTI White 1503 Naturally Aspirated (130 HP) 236A, 2368, 256A, 2568 GTI SE Atlantic Blue 1503 Naturally Aspirated (130 HP) 246A, 246B GTX Pewter Grey Met. 1503 Naturally Aspirated (155 H P) 146A, 146B GTX Supercharged Pewter Grey Met. 1503 Supercharged 166A GTX Limited Starlight Blue 1503 Supercharged Intercooled 186A, 1868 GTX Limited Midnight Black 1503 Supercharged lntercooled 186C GTX WAKE Viper Red 1503 Naturally Aspirated (155 HP) 156A, 156B RXP Maya Gold 1503 Supercharged lntercooled 216A, 216B RXP Viper Red Metallic 1503 Supercharged Intercooled 216C, 216D RXT Maya Gold 1503 Supercharged lntercooled 176A, 1768 RXT Viper Red Metallic 1503 Supercharged lntercooled 176C, 1760 SAFETY NOTICE INTRODUCTION GENERAL INFORMATION HULL IDENTIFICATION NUMBER (HIN) ENGINE IDENTIFICATION NUMBER (EIN) ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURE ENGINE EMISSIONS INFORMATION WORKING ON WATERCRAFT SELF-LOCKING FASTENERS PROCEDURE LOCTITE APPLICATION PROCEDURE TIGHTENING TORQUES 01MAINTENANCE 01- MAINTENANCE CHART 02- PRESEASON PREPARATION 03- STORAGE PROCEDURES PROPULSION SYSTEM FUEL SYSTEM ENGINE ELECTRICAL SYSTEM VEHICLE CHECKLIST 04- SPECIAL PROCEDURES TOWING THE WATERCRAFT IN WATER SUBMERGED WATERCRAFT WATER-FLOODED ENGINE 02TROUBLESHOOTING 01 - TROUBLESHOOTING CHART ENGINE STARTING SYSTEM ELECTRICAL SYSTEM PROPULSION STEERING SYSTEM 03ENGINE 01- ENGINE REMOVAL AND INSTALLATION GENERAL PROCEDURES ENGINE REMOVAL CLEANING INSTALLATION ENGINE ALIGNMENT 02- ENGINE LEAK TEST PREPARATION PROCEDURE 03- AIR INTAKE SYSTEM INSPECTION REMOVAL INSTALLATION 04- INTAKE MANIFOLD AND INTERCOOLER PROCEDURES INTAKE MANIFOLD INTERCOOLER 05- SUPERCHARGER INSPECTION (SUPERCHARGER INSTALLED) REMOVAL DISASSEMBLY PARTS INSPECTION ASSEMBLY INSTALLATION 06- EXHAUST SYSTEM GENERAL EXHAUST SYSTEM COOLING MAINTENANCE EXHAUST SYSTEM FLUSHING PROCEDURES EXHAUST PIPE EXHAUST MANIFOLD MUFFLER RESONATOR EXHAUST OUTLET 07- PTO HOUSING AND MAGNETO GENERAL PROCEDURES PTO HOUSING PTO SEAL COUPLING STATOR ROTOR AND TRIGGER WHEEL RING GEAR STARTER DRIVE OIL SPRAY NOZZLE 08- LUBRICATION SYSTEM MAINTENANCE OIL LEVEL VERIFICATION OIL CHANGE OIL FILTER INSPECTION ENGINE OIL PRESSURE PROCEDURES PTO OIL STRAINER SUCTION PUMP OIL STRAINER ENGINE OIL PRESSURE REGULATOR OIL PRESSURE PUMP OIL SUCTION PUMP OIL SEPARATOR COVER TOPS VALVE OIL COOLER 09- COOLING SYSTEM GENERAL CIRCUIT TECHNICAL SPECIFICATIONS INSPECTION PRESSURE CAP HOSES AND CLAMPS COOLING SYSTEM LEAK TEST MAINTENANCE COOLANT REPLACEMENT PROCEDURES CLAMPS WATER PUMP HOUSING WATER PUMP IMPELLER THERMOSTAT ROTARYSEAL 10- CYLINDER HEAD GENERAL PROCEDURES EXHAUST MANIFOLD VALVE COVER ROCKER ARM CAMSHAFT TIMING GEAR TIMING CHAIN CYLINDER HEAD CAMSHAFT VALVE SPRING VALVE 11- CYLINDER BLOCK GENERAL PROCEDURES TIMING CHAIN CHAIN TENSIONER PISTON/CONNECTING ROD PISTON RINGS CRANKSHAFT BALANCER SHAFT CYLINDER BLOCK 04ENGINE MANAGEMENT (1503 4-TEC) 01 - OVERVIEW GENERAL OPERATING PRINCIPLE AIR INDUCTION FUEL SYSTEM ELECTRICAL SYSTEM ENGINE MANAGEMENT SYSTEM ElECTRONIC FUEL INJECTION IGNITION SYSTEM ENGINE MODES OF OPERATION MONITORING SYSTEM DIAGNOSTIC MODE ENGINE MANAGEMENT SYSTEM DIAGRAM 02 - EMS DIAGNOSTIC AND COMMUNICATION TOOLS GENERAL DIAGNOSTIC MONITORING SYSTEM FAULT CODES COMMUNICATION TOOLS MPI MULTI-PURPOSE INTERFACE MPI-2 MULTI-PURPOSE INTERFACE) BUDS SOFTWARE 03- ADJUSTMENT AND REPAIR PROCEDURES GENERAL FUEL SYSTEM ELECTRICAL SYSTEM BASIC ADJUSTMENTS IDLE SPEED THROTTLE CABLE CLOSED THROTTLE AND IDLE ACTUATOR RESET IGNITION TIMING REPAIR PROCEDURES ENGINE CONTROL MODULE (ECM) MULTI-PURPOSE ELECTRONIC MODULE (MPEM) FUEL INJECTOR THROTTLE BODY THROTTLE POSITION SENSOR (TPS) IDLE BYPASS VALVE CRANKSHAFT POSITION SENSOR ICPS) CAMSHAFT POSITION SENSOR (CAPS) MANIFOLD AIR TEMPERATURE SENSOR (MATS) COOLANT TEMPERATURE SENSOR (CTS) MANIFOLD AIR PRESSURE SENSOR (MAPS) EXHAUST GAS TEMPERATURE SENSOR (EGTS) KNOCK SENSOR (KS) OIL PRESSURE SENSOR IOPS) TOPS SWITCH 05FUEL SYSTEM 01 - FUEL TANK AND FUEL PUMP GENERAL INSPECTION FUEL SYSTEM LEAK TEST FUEL PUMP PRESSURE TEST PROCEDURES FUEL HOSES AND OETIKER CLAMPS FUEL FILTER FUEL TANK FUEL PUMP 06ELECTRICAL SYSTEM 01- IGNITION SYSTEM GENERAL PROCEDURES IGNITION COIL SPARKPLUGS 02- CHARGING SYSTEM GENERAL TESTING PROCEDURE RECTIFIER/REGULATOR STATOR BATTERY 03- STARTING SYSTEM GENERAL TEST ELECTRICAL CABLES OR CONNECTIONS FUSE ENGINE CONTROL MODULE (ECM) ENGINE START/STOP SWITCH SOLENOID PARTS REPLACEMENT STARTER STARTER GEAR 04- DIGITALLY ENCODED SECURITY SYSTEM (DESS) GENERAL KEY PROGRAMMING TROUBLESHOOTING 05- GAUGE SENSORS AND FUSES GENERAL FUSES INFORMATION CENTER PROCEDURES INFORMATION CENTER FUEL BAFFLE PICK-UP SENDER WATER TEMPERATURE SENSOR COMPASS SPEED SENSOR DEPTH GAUGE 07PROPULSION 01 - JET PUMP GENERAL INSPECTION IMPELLER CONDITION262 IMPELLER/WEAR RING CLEARANCE LEAK TEST PROCEDURES SACRIFICIAL ANODE VENTURI JET PUMP HOUSING IMPELLER COVER IMPELLER WEAR RING IMPELLER SHAFT AND BEARING 02- DRIVE SYSTEM GENERAL MAINTENANCE CORROSION PROTECTION PROCEDURES DRIVE SHAFT BOOT CARBON RING 03- REVERSE SYSTEM GENERAL PROCEDURES REVERSE CABLE REVERSE CABLE LEVER SHIFT LEVER REVERSE CABLE SUPPORT SHIFT LEVER HOUSING REVERSE GATE PIVOT SUPPORT LINK ROD PIVOT TRIANGLE PIVOT ARM 04- VARIABLE TRIM SYSTEM GENERAL TEST SWITCH MOTOR CONTROL MODULE PROCEDURES CONTROL MODULE AND MOTOR 08STEERING SYSTEM 01 - STEERING SYSTEM GENERAL ADJUSTMENT STEERING ALIGNMENT PROCEDURES NOZZLE HANDLEBAR GRIP STEERING COVER STEERING PADDING HANDLEBAR STEERING CABLE SUPPORT STEERING SUPPORT STEERING STEM HANDLEBAR SUPPORT STEERING CABLE 02- OFF-POWER ASSISTED STEERING (OPAS) GENERAL PROCEDURES FILTER VALVE WATER HOSE SIDE VANE CYLINDER SUPPORT TIE ROD SEALED TUBE CROSS SUPPORT PLATE 09HULL/BODY 01- ADJUSTMENT AND REPAIR GENERAL PARTS REPLACEMENT DECALS GLOVE BOX SEAT REMOVABLE SEAT COWLING SEAT COVER SEAT LATCH ENGINE COVER STORAGE COMPARTMENT COVER5 STORAGE COMPARTMENT COVER HINGE STORAGE COMPARTMENT COVER SHOCK STORAGE COMPARTMENT COVER LATCH STORAGE COMPARTMENT COVER INNER SHELL FRONT GRILL OF COMPARTMENT COVER ACCESS COVER CONSOLE MIRROR DEFLECTOR AND/OR UPPER GRID SIDE MOLDING INLET GRATE RIDING PLATE JET PUMP SUPPORT THRU-HULL FITTING BUMPER WAKE PYLON SPONSON SPONSON ADAPTOR DRAIN PLUG CARPET CLEANING SEAT BODY AND HULL CARPET REPAIR HULL AND BODY TOOLS AND MATERIALS LIST 10TECHNICAL SPECIFICATIONS 01- GTI AND GTI SE 02- GTX AND GTX WAKE 03 - GTX SUPERCHARGED AND GTX LIMITED 04- RXP AND RXT MODELS 11ELECTRICAL CONNECTORS AND WIRING DIAGRAM 01 - ELECTRICAL CONNECTORS DEUTSCH CONNECTORS PACKARD CONNECTOR AMP CONNECTOR ECM CONNECTORS BATTERY AND STARTER CABLE TERMINALS 02- WIRING DIAGRAM WIRE COLOR CODES WIRE DIGIT CODES